Which team needs attention, in which area, and with whom — with the evidence behind each finding
| Model | Machine Runs | TOTAL PRODUCTION | Their Rejection | Model Baseline | Difference | OEE |
|---|---|---|---|---|---|---|
| Style 640-17 5H | 9 | 710 | 5.8% | 5.0% | +0.7 | 81% |
| 777-18 5H | 2 | 139 | 8.6% | 5.0% | +3.7 | 67% |
| R62 ET- 45-52 | 1 | 98 | 4.1% | 7.0% | -2.9 | 59% |
| SMX201X-22 | 1 | 82 | 3.7% | 9.5% | -5.9 | 86% |
| 666-17 5H | 1 | 60 | 0.0% | 5.5% | -5.5 | 0% |
| BORO112-18 | 1 | 48 | 12.5% | 11.0% | +1.5 | 40% |
| 777-17 4h | 1 | 47 | 14.9% | 23.7% | -8.9 | 48% |
| 222-18 5H | 1 | 17 | 23.5% | 12.2% | +11.3 | 34% |
| Style 640-15 5H | 1 | 10 | 40.0% | 13.7% | +26.3 | 43% |
| M/C No. | Machine Runs | TOTAL PRODUCTION | Rejection % | Total Downtime | OEE |
|---|---|---|---|---|---|
| 7 | 4 | 195 | 10.3% | 180 min | 69% |
| 16 | 4 | 284 | 8.1% | 330 min | 61% |
| 6 | 4 | 312 | 6.4% | 70 min | 71% |
| 4 | 2 | 206 | 2.4% | 0 min | 90% |
| 15 | 2 | 72 | 13.9% | 120 min | 54% |
| 14 | 1 | 82 | 3.7% | 0 min | 86% |
| 5 | 1 | 60 | 0.0% | 120 min | 0% |
| Reason | Minutes | Share of Downtime |
|---|---|---|
| Elec | 360 min | 43.9 |
| Rework systemic | 130 min | 15.9 |
| Startup Loss / Specific Gravity Issue (min) | 120 min | 14.6 |
| DCO (unplanned & >60min) | 120 min | 14.6 |
| Over Cycle Time | 60 min | 7.3 |
| Metal Pouring & Dross Cleaning | 30 min | 3.7 |