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Date & Shift
2026-06-02
Night โ€” Team D
TOTAL NDT OK
280
Units
TOTAL HC&FC REJECT
18
Units
H&F REJECTION %
5.84%
of total production
NDT REJECTION %
3.25%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-02
Shift:
Night
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
17
Total Absent:
3
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 SWM 2 Duct condition not stable and carbonized High Risk
2 Dross Bin not available in casting Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
28,500.00 5,210.00 0.00 23,290.00 Added Blocks 1420 Kg
HC
min: 24T
0.00 0.00 0.00 0.00 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 27,900.00 0.00 0.00 27,900.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad Blocked
Hand Over Bad Still Blocked
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CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Stopped 640-17" 99 4 2 105 5.7% 3.8% 1.9% Stopped due to More visual defects at 6:30 AM
7 Running 640-16" 63 6 3 72 12.5% 8.3% 4.2% Started 10:30 PM
16 Running 640-15" 78 6 2 86 9.3% 7.0% 2.3% Started 10 PM
17 Stopped SMX201-22"-M 6 40 2 3 45 11.1% 4.4% 6.7% Stopped 2 AM due to no sufficant metal for more than 3 LPDC
TOTAL PRODUCTION 308 โ€”โ€”โ€”โ€”
TOTAL REJECTION 28 9.1% 5.8% 3.2% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
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DIE MAINTENANCE PLAN
Die ModelStatusRemarks
666-17" Completed Oil
R69-18" Completed Oil
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ADDITIONAL REMARKS

No Major BD, SWM 2 Duct issue, HC To be started

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