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Report #168 โ€” Submitted 2026-11-03 18:56:21

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2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A 2026-11-01 ยท Night ยท D 2026-11-01 ยท Day ยท A 2026-11-01 ยท Day ยท A 2026-10-24 ยท Night ยท C 2026-10-24 ยท Night ยท C
Date & Shift
2026-11-03
Day โ€” Team B
TOTAL NDT OK
166
Units
TOTAL HC&FC REJECT
25
Units
H&F REJECTION %
12.44%
of total production
NDT REJECTION %
4.98%
of total production
DOWNTIME (min)
110
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-11-03
Shift:
Day
Supervisor:
Saud
Team:
B
Total Attendance:
12
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
3
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Melting 5s Closed
2 Supro drilling coolant Closed
3 SWM1 launder small crack Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 22.50
โš  Below minimum
 4.95 8.73 26.28 โ€”
SWM1 25.38 8.73 6.83 23.48 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Stopped 444-18 47 2 0 49 4.1% 4.1% 0.0% Target over
6 Stopped 333-20 0 10 0 10 100.0% 100.0% 0.0% Die not good
7 Running 666-17 54 6 4 64 15.6% 9.4% 6.3% โ€”
17 Running 666-18 65 7 6 78 16.7% 9.0% 7.7% โ€”
TOTAL PRODUCTION 201 โ€”โ€”โ€”โ€”
TOTAL REJECTION 35 17.4% 12.4% 5.0% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 3 ๐Ÿ”ผ Machines Handed Over: 2
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
HT Unloading Conveyor 110 min Under maintenance โ€” Maintenance Open โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
โ€” No die maintenance recorded โ€”
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