Report #161 โ Submitted 2026-10-24 06:57:55
| No | Observation | Status |
|---|---|---|
| 1 | HA furnace metal leak | High Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
19.72 โ Below minimum
|
2.60 | 3.38 | 20.50 | all metal leaked . no metal in furnace |
| HC
min: 24T
|
21.16 โ Below minimum
|
17.72 | 0.00 | 3.44 | โ |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Acceptable | โ |
| Hand Over | Acceptable | โ |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 6 | Stopped | R79-20 | 5 | 9 | 13 | 27 | 81.5% | 33.3% | 48.2% | trail, mold more rejection mold stopped |
| 7 | Standby | 777-17 | 49 | 3 | 5 | 57 | 14.0% | 5.3% | 8.8% | stopped due to issue in melting |
| 17 | Standby | 222-17 | 29 | 2 | 0 | 31 | 6.5% | 6.5% | 0.0% | stopped due to issue in melting |
| TOTAL PRODUCTION | 115 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 32 | 27.8% | 12.2% | 15.7% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| sprue drlling 1 | 720 min | no action | to be fixed | maintance | Open | โ | |
| HA furnace | metal leak | 360 min | stopped , metal empty out | to be fixed | I'm not sure | Open | โ |
| Die Model | Status | Remarks |
|---|---|---|
| 444-22-5H | In Progress | โ |
New mold continues rejection ( hub and rim shrinkage ) HA furnace leaked from bottom wall . ALL FOUNDRY OPERATION STOPPED