๐Ÿ“„ Previous Shift Report

Report #102 โ€” Submitted 2026-08-09 19:04:50

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-09
Day โ€” Team C
TOTAL NDT OK
169
Units
TOTAL HC&FC REJECT
23
Units
H&F REJECTION %
10.95%
of total production
NDT REJECTION %
8.57%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-09
Shift:
Day
Supervisor:
Al Julanda
Team:
C
Total Attendance:
15
Total Absent:
4
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
2
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 chips on floor , melting Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 15.19
โš  Below minimum
 10.58 9.29 13.90 โ€”
SWM1 33.00 9.29 11.50 35.21 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received โ€” โ€”
Hand Over โ€” โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running โ€” 35 6 3 44 20.5% 13.6% 6.8% โ€”
6 Running โ€” 24 8 10 42 42.9% 19.1% 23.8% โ€”
14 Running โ€” 24 5 4 33 27.3% 15.2% 12.1% โ€”
15 Running โ€” 86 4 1 91 5.5% 4.4% 1.1% โ€”
TOTAL PRODUCTION 210 โ€”โ€”โ€”โ€”
TOTAL REJECTION 41 19.5% 11.0% 8.6% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
CA90-24 Completed โ€”
CA90-22 Completed โ€”
๐Ÿ“
ADDITIONAL REMARKS

one mold unstable, no back up tp start untill 4pm , one started and gate chocked after 3 half cycle

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