๐Ÿ“„ Previous Shift Report

Report #103 โ€” Submitted 2026-08-10 19:07:13

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-09
Day โ€” Team C
TOTAL NDT OK
238
Units
TOTAL HC&FC REJECT
30
Units
H&F REJECTION %
10.34%
of total production
NDT REJECTION %
7.59%
of total production
DOWNTIME (min)
1,260
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-09
Shift:
Day
Supervisor:
Al Julanda
Team:
C
Total Attendance:
4
Total Absent:
16
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
2
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 14.40
โš  Below minimum
 11.20 11.90 15.10 โ€”
SWM1 27.10 11.90 13.85 29.05 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received โ€” โ€”
Hand Over โ€” โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running CV44-22 54 6 5 65 16.9% 9.2% 7.7% โ€”
5 Running CA90-22 63 4 0 67 6.0% 6.0% 0.0% โ€”
6 DCO SMX211-24 5 2 2 9 44.4% 22.2% 22.2% more visual cavity, old stopped
6 Running smx201-22' 13 4 4 21 38.1% 19.1% 19.1% โ€”
14 Running CV62-24 36 8 6 50 28.0% 16.0% 12.0% โ€”
15 Running 640-17 67 6 5 78 14.1% 7.7% 6.4% โ€”
TOTAL PRODUCTION 290 โ€”โ€”โ€”โ€”
TOTAL REJECTION 52 17.9% 10.3% 7.6% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 6 ๐Ÿ”ผ Machines Handed Over: 5
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
L7 540 min โ€” โ€” โ€” โ€” โ€”
L17 720 min โ€” โ€” โ€” โ€” โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
CV40-22 Not Completed upper injection pins are stuck
640-17 In Progress need engineering dpt to check, ramesh busy with udit
CA91-24 Completed โ€”
๐Ÿ“
ADDITIONAL REMARKS

L7-L17 under B.D, more flash in most molds, requiring to remove them and making H.C to continue , this reduce production, de flashing damaged more wheels due to wheel not sitting properly, no backup molds are ready till 5 pm

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