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Date & Shift
2026-08-14
Night โ€” Team D
TOTAL NDT OK
429
Units
TOTAL HC&FC REJECT
36
Units
H&F REJECTION %
7.29%
of total production
NDT REJECTION %
5.87%
of total production
DOWNTIME (min)
740
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-14
Shift:
Night
Supervisor:
Saud
Team:
D
Total Attendance:
9
Total Absent:
7
Was the Lean Meeting conducted?:
No
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 LPDC 7 water leak beside the furnace High Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
17,910.00 12,090.00 11,400.00 17,220.00 โ€”
SWM1 34,200.00 11,400.00 0.00 22,800.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Stopped CV40-22 20 3 5 28 28.6% 10.7% 17.9% โ€”
5 Running CA90-24 60 6 6 72 16.7% 8.3% 8.3% โ€”
6 Running CV44-22 70 8 2 80 12.5% 10.0% 2.5% โ€”
7 Stopped SMX201-24 8 2 3 13 38.5% 15.4% 23.1% โ€”
14 Running 640-17 m2 93 0 3 96 3.1% 0.0% 3.1% โ€”
15 Running 640-17 m1 83 10 8 101 17.8% 9.9% 7.9% โ€”
16 Running 640-15 m1 95 7 2 104 8.7% 6.7% 1.9% โ€”
TOTAL PRODUCTION 494 โ€”โ€”โ€”โ€”
TOTAL REJECTION 65 13.2% 7.3% 5.9% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 6 ๐Ÿ”ผ Machines Handed Over: 5
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
Laddel preheat Trapped 360 min Still not solved NA Maintenance Open โ€”
LPDC7 furnace heater Damaged 380 min Still not solved NA Maintenance Open โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
SMX211-24 Completed โ€”
๐Ÿ“
ADDITIONAL REMARKS

All operations process going smoothly in save condition, some maintenance issues were facing to X-ray feedback ( laser mark and conveyor)

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