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Report #107 โ€” Submitted 2026-08-15 19:03:22

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-15
Day โ€” Team B
TOTAL NDT OK
400
Units
TOTAL HC&FC REJECT
42
Units
H&F REJECTION %
8.84%
of total production
NDT REJECTION %
6.95%
of total production
DOWNTIME (min)
280
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-15
Shift:
Day
Supervisor:
Ahmed Ali
Team:
B
Total Attendance:
15
Total Absent:
3
Was the Lean Meeting conducted?:
No
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 17.22
โš  Below minimum
 13.87 17.00 20.35 โ€”
SWM1 33.90 17.04 8.34 25.20 impeller broken and fix old one
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running cv98-20" 40 7 9 56 28.6% 12.5% 16.1% start 9:30am
5 Running ca90-24'' 61 7 2 70 12.9% 10.0% 2.9% โ€”
6 Running CV44-22'' 61 6 2 69 11.6% 8.7% 2.9% get reject SS
7 Standby SMX201-22" 0 0 0 0 0.0% 0.0% 0.0% we tray to start it by 12 PM and sudenly hater get issue and fixed after 4 so not possipol to run also
14 Running 640-17"-m1 64 7 7 78 18.0% 9.0% 9.0% get reject SS on middle
15 Running 640-17"-m2 90 7 7 104 13.5% 6.7% 6.7% get reject SS on middle
16 Running 640-15 84 8 6 98 14.3% 8.2% 6.1% get reject SS on middle
TOTAL PRODUCTION 475 โ€”โ€”โ€”โ€”
TOTAL REJECTION 75 15.8% 8.8% 6.9% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
lpdc 7 hater 180 min maintenance team no maintenance team Closed yes
sand plasting no sand come out 60 min maintenance team no maintenance team Closed no
Deflashing 1 not moving 40 min maintenance team inform no maintenance team Closed no
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-16-m1 Completed full service
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