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Date & Shift
2026-08-16
Day โ€” Team B
TOTAL NDT OK
304
Units
TOTAL HC&FC REJECT
36
Units
H&F REJECTION %
9.21%
of total production
NDT REJECTION %
13.04%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-16
Shift:
Day
Supervisor:
Ahmed Ali
Team:
B
Total Attendance:
16
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
8
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 oil on ground Low Risk
2 old pipe on ground front of scrap yard Low Risk
3 old rollers on ground under the conveyer Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
16.22
โš  Below minimum
9.96 13.10 19.36 โ€”
SWM1 26.50 13.10 16.00 29.40 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
5 Running CA90-24" 56 7 12 75 25.3% 9.3% 16.0% โ€”
6 Standby CV98-20" 0 0 0 0 0.0% 0.0% 0.0% โ€”
7 Running SMX201-24" 49 7 3 59 17.0% 11.9% 5.1% โ€”
14 Running 640-16"" 81 7 10 98 17.4% 7.1% 10.2% โ€”
15 Stopped 640-17"-m1 50 8 19 77 35.1% 10.4% 24.7% stoped gate shoked at
16 Running 640-17-m2 58 7 7 72 19.4% 9.7% 9.7% โ€”
16 Stopped 640-15" 5h 10 0 0 10 0.0% 0.0% 0.0% die stop
TOTAL PRODUCTION 391 โ€”โ€”โ€”โ€”
TOTAL REJECTION 87 22.3% 9.2% 13.0% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 6 ๐Ÿ”ผ Machines Handed Over: 5
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-15" Completed full service
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