๐Ÿ“„ Previous Shift Report

Report #112 โ€” Submitted 2026-08-18 07:11:12

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-17
Night โ€” Team B
TOTAL NDT OK
551
Units
TOTAL HC&FC REJECT
105
Units
H&F REJECTION %
14.94%
of total production
NDT REJECTION %
6.69%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-17
Shift:
Night
Supervisor:
Ahmed Ali
Team:
B
Total Attendance:
15
Total Absent:
6
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
6
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 22.00
โš  Below minimum
 13.50 8.00 16.50 at this styel of work will naver get high level of metal till we add reject wheels + chips at the same time
SWM1 25.60 8.00 14.40 32.00 idex stopped and we add reject wheels
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17" 97 6 5 108 10.2% 5.6% 4.6% more flash in this die from the bast 5 days till today not solve as Die shop team need tools not available
5 Running CA90-24" 62 6 5 73 15.1% 8.2% 6.9% โ€”
6 Running CV98-20" 78 5 3 86 9.3% 5.8% 3.5% โ€”
7 Running SMX201-24" 66 66 4 136 51.5% 48.5% 2.9% โ€”
14 Running 640-16"-m2 42 6 1 49 14.3% 12.2% 2.0% โ€”
14 Running 640-16"-m2 26 4 12 42 38.1% 9.5% 28.6% removed and fix other one
15 Running 640-15"-5H 80 7 15 102 21.6% 6.9% 14.7% โ€”
16 Running 640-17" 100 5 2 107 6.5% 4.7% 1.9% โ€”
TOTAL PRODUCTION 703 โ€”โ€”โ€”โ€”
TOTAL REJECTION 152 21.6% 14.9% 6.7% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 7 ๐Ÿ”ผ Machines Handed Over: 7
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
CV93-22 In Progress full service done - remaining change date only
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