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Date & Shift
2026-08-17
Day โ€” Team C
TOTAL NDT OK
523
Units
TOTAL HC&FC REJECT
44
Units
H&F REJECTION %
7.31%
of total production
NDT REJECTION %
5.81%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-17
Shift:
Day
Supervisor:
Al Julanda
Team:
C
Total Attendance:
14
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
3
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
16.00
โš  Below minimum
14.23 17.66 19.43 โ€”
SWM1 31.50 17.66 17.76 31.60 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17 71 5 7 83 14.5% 6.0% 8.4% flash issue
5 Running CA90-24 58 6 3 67 13.4% 9.0% 4.5% rework done several time
6 Running CV98-20 67 4 0 71 5.6% 5.6% 0.0% โ€”
7 Running SMX201-24 48 9 17 74 35.1% 12.2% 23.0% more gas holes, raiser tube changed
14 Running 640-16 100 7 2 109 8.3% 6.4% 1.8% โ€”
15 Running 640-15'' 81 8 6 95 14.7% 8.4% 6.3% rim shrinkage
16 Running 640-17 M2 98 5 0 103 4.9% 4.9% 0.0% โ€”
TOTAL PRODUCTION 602 โ€”โ€”โ€”โ€”
TOTAL REJECTION 79 13.1% 7.3% 5.8% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 7 ๐Ÿ”ผ Machines Handed Over: 7
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
โ€” No die maintenance recorded โ€”
๐Ÿ“
ADDITIONAL REMARKS

x-ray issue, frequent

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