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Date & Shift
2026-08-19
Night โ€” Team B
TOTAL NDT OK
539
Units
TOTAL HC&FC REJECT
35
Units
H&F REJECTION %
5.85%
of total production
NDT REJECTION %
4.01%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-19
Shift:
Night
Supervisor:
Ahmed Ali
Team:
B
Total Attendance:
0
Total Absent:
0
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
7
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 water leak under the control room in casting Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
19.43
โš  Below minimum
14.42 17.61 22.62 โ€”
SWM1 31.61 17.61 15.72 29.72 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17" 80 6 11 97 17.5% 6.2% 11.3% โ€”
5 Stopped CA90-24" 51 4 0 55 7.3% 7.3% 0.0% start 02.00 am
6 Stopped CV98-20" 68 5 1 74 8.1% 6.8% 1.4% โ€”
7 Running SMX201-24" 78 5 1 84 7.1% 6.0% 1.2% โ€”
14 Running 640-16"-m2 101 5 2 108 6.5% 4.6% 1.9% โ€”
15 Running 640-15"-5H 94 6 1 101 6.9% 5.9% 1.0% โ€”
16 Running 640-17" 67 4 8 79 15.2% 5.1% 10.1% new mold fix at 6:00 am 640-16"
TOTAL PRODUCTION 598 โ€”โ€”โ€”โ€”
TOTAL REJECTION 59 9.9% 5.9% 4.0% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 7 ๐Ÿ”ผ Machines Handed Over: 6
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
lpdc 5 gate shocked 0 min โ€” yes - change die opration Open โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
โ€” No die maintenance recorded โ€”
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