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Date & Shift
2026-08-20
Night โ€” Team C
TOTAL NDT OK
390
Units
TOTAL HC&FC REJECT
37
Units
H&F REJECTION %
8.11%
of total production
NDT REJECTION %
6.36%
of total production
DOWNTIME (min)
320
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-20
Shift:
Night
Supervisor:
Al Julanda
Team:
C
Total Attendance:
13
Total Absent:
6
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
2
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
24.77 11.22 8.31 21.86 โ€”
SWM1 30.10 10.20 13.70 33.60 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good HA to SWM2 bad ( metal solidify)
Hand Over Good HA to SWM2 bad ( metal solidify)
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17 86 6 0 92 6.5% 6.5% 0.0% โ€”
5 Stopped โ€” 0 0 0 0 0.0% 0.0% 0.0% need to adjust the gripper in xray 3
6 Running โ€” 49 4 1 54 9.3% 7.4% 1.9% โ€”
7 Running โ€” 86 5 3 94 8.5% 5.3% 3.2% robo gripper issue , fixed
14 Standby โ€” 25 9 11 45 44.4% 20.0% 24.4% need to investgate the raiser tube breaking before starting again as two raiser tube failed
15 Running โ€” 84 6 2 92 8.7% 6.5% 2.2% โ€”
16 Running โ€” 60 7 12 79 24.1% 8.9% 15.2% unfilling issue
TOTAL PRODUCTION 456 โ€”โ€”โ€”โ€”
TOTAL REJECTION 66 14.5% 8.1% 6.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
sprue drilling roller 320 min stopped โ€” โ€” In Progress โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
โ€” No die maintenance recorded โ€”
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