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Report #120 โ€” Submitted 2026-08-22 19:13:04

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-22
Day โ€” Team A
TOTAL NDT OK
311
Units
TOTAL HC&FC REJECT
32
Units
H&F REJECTION %
9.01%
of total production
NDT REJECTION %
3.38%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-22
Shift:
Day
Supervisor:
OMAR
Team:
A
Total Attendance:
13
Total Absent:
6
Was the Lean Meeting conducted?:
No
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Ladle No.2 found Damaged. Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 0.00 0.00 0.00 0.00 Mass End= 19.32
SWM1 34.00 10.10 10.00 33.90 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640 17" M 95 5 2 102 6.9% 4.9% 2.0% โ€”
5 Running CA90 26" 57 6 1 64 10.9% 9.4% 1.6% โ€”
6 Running CV93 22" 56 6 2 64 12.5% 9.4% 3.1% โ€”
7 Running 640 17" M1 94 7 2 103 8.7% 6.8% 1.9% โ€”
14 DCO 640 16" M1 9 8 5 22 59.1% 36.4% 22.7% high rejection (R/S)
TOTAL PRODUCTION 355 โ€”โ€”โ€”โ€”
TOTAL REJECTION 44 12.4% 9.0% 3.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 4 ๐Ÿ”ผ Machines Handed Over: 5
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640 16" M2 Completed Full Service.
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