๐Ÿ“„ Previous Shift Report

Report #127 โ€” Submitted 2026-08-25 07:29:55

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-24
Night โ€” Team A
TOTAL NDT OK
340
Units
TOTAL HC&FC REJECT
21
Units
H&F REJECTION %
5.68%
of total production
NDT REJECTION %
2.43%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-24
Shift:
Night
Supervisor:
Humaid Al Mazroui
Team:
A
Total Attendance:
13
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 AC PIPE WATER LEAK IN MELTING Medium Risk
2 PALLET IS MAX FULL WHEEL IN CASTING Low Risk
3 Skimmer on the ground Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 19,570.00 9,340.00 21,230.00 31,460.00 โ€”
SWM1 32,900.00 11,000.00 34,500.00 56,400.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17 M2 98 5 1 104 5.8% 4.8% 1.0% โ€”
6 Running SMX201-24 M1 56 6 2 64 12.5% 9.4% 3.1% โ€”
7 Running 640-17 M1 90 6 5 101 10.9% 5.9% 5.0% โ€”
14 Running 640-16 M2 96 4 1 101 5.0% 4.0% 1.0% โ€”
TOTAL PRODUCTION 370 โ€”โ€”โ€”โ€”
TOTAL REJECTION 30 8.1% 5.7% 2.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
Man-19 Flow forming Completed โ€”
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