๐Ÿ“„ Previous Shift Report

Report #13 โ€” Submitted 2026-06-05 06:26:38

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-04
Night โ€” Team A
TOTAL NDT OK
70
Units
TOTAL HC&FC REJECT
6
Units
H&F REJECTION %
7.69%
of total production
NDT REJECTION %
2.56%
of total production
DOWNTIME (min)
780
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-04
Shift:
Night
Supervisor:
Ahmed Ali Mohammed
Team:
A
Total Attendance:
14
Total Absent:
2
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 water bottles in melting area Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 23.30
โš  Below minimum
 -5.20 0.00 28.50 pump having issue ( jammed ) and not working
HC
min: 24T
 0.00 0.00 0.00 0.00 start up done at 8:30PM
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 running need to clean and shutdown
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad need to repair and remove the metal
Hand Over Bad need to repair and remove the metal
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Stopped 640-17" 20 2 1 23 13.0% 8.7% 4.4% no metal Die stop
7 Stopped 640-16" 21 4 0 25 16.0% 16.0% 0.0% no metal Die stop
16 Stopped 640-15" 29 0 1 30 3.3% 0.0% 3.3% no metal Die stop
TOTAL PRODUCTION 78 โ€”โ€”โ€”โ€”
TOTAL REJECTION 8 10.3% 7.7% 2.6% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
forklift d1 ac not working 60 min informed maintenance need repair maintenance team โ€” โ€”
fork lift d2 ac not working 0 min informed maintenance need repair maintenance team โ€” โ€”
HA pump not working - jammed 720 min informed maintenance -need to remove and do granding need service Operation team +maintenance team โ€” yes
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
โ€” No die maintenance recorded โ€”
๐Ÿ“
ADDITIONAL REMARKS

1-HC start and on stage 2 from 150 C to 450 C 2-fork lift ac not working at all employees not able to drive with metal transfer all the hot temp come from engine and ladle also the work environment after that deviation taken from Mr.Ram to open window and drive . 3-from the last 3 days HA pump getting issues and tripping all the time need to check once and for all by maintains to avoid metal delays and production stop

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