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Report #132 โ€” Submitted 2026-08-27 18:57:57

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-27
Day โ€” Team D
TOTAL NDT OK
325
Units
TOTAL HC&FC REJECT
21
Units
H&F REJECTION %
5.93%
of total production
NDT REJECTION %
2.26%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-27
Shift:
Day
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
11
Total Absent:
7
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Tools in casting not appropriate Low Risk
2 Melting HK after HA completed not ok Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 21.41
โš  Below minimum
 6.38 15.12 30.15 โ€”
SWM1 34.10 15.12 9.00 27.98 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17" 105 4 1 110 4.6% 3.6% 0.9% โ€”
7 Running 640-17 101 6 3 110 8.2% 5.5% 2.7% โ€”
14 Running 640-16 103 5 1 109 5.5% 4.6% 0.9% โ€”
16 Running RS5-18 16 6 3 25 36.0% 24.0% 12.0% โ€”
TOTAL PRODUCTION 354 โ€”โ€”โ€”โ€”
TOTAL REJECTION 29 8.2% 5.9% 2.3% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 3 ๐Ÿ”ผ Machines Handed Over: 4
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-15" Completed Done
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