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Report #134 โ€” Submitted 2026-08-28 19:11:43

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-28
Day โ€” Team D
TOTAL NDT OK
314
Units
TOTAL HC&FC REJECT
21
Units
H&F REJECTION %
6.09%
of total production
NDT REJECTION %
2.90%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-28
Shift:
Day
Supervisor:
Ali
Team:
D
Total Attendance:
11
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
9
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 More heat and humidity Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 22.80
โš  Below minimum
 5.64 7.50 24.66 โ€”
SWM1 34.10 7.50 6.90 33.50 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Running 640-15 89 6 5 100 11.0% 6.0% 5.0% โ€”
7 Running 640-17 92 5 0 97 5.2% 5.2% 0.0% โ€”
14 Stopped 640-16 100 5 0 105 4.8% 4.8% 0.0% Stopped long run
16 Stopped 640-16 33 5 5 43 23.3% 11.6% 11.6% Stopped due high rej
TOTAL PRODUCTION 345 โ€”โ€”โ€”โ€”
TOTAL REJECTION 31 9.0% 6.1% 2.9% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 3 ๐Ÿ”ผ Machines Handed Over: 2
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-17" โ€” Done
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