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Date & Shift
2026-08-29
Day โ€” Team A
TOTAL NDT OK
336
Units
TOTAL HC&FC REJECT
20
Units
H&F REJECTION %
5.49%
of total production
NDT REJECTION %
2.20%
of total production
DOWNTIME (min)
180
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-29
Shift:
Day
Supervisor:
Humaid Al Mazroui
Team:
A
Total Attendance:
13
Total Absent:
6
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 โ€5s not good in D.M Closed
2 Pipe on the Exit door in casting line Closed
3 Ladle of metal is very full Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
17.20
โš  Below minimum
6.26 7.31 18.25 โ€”
SWM1 34.40 7.31 4.10 31.19 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17 M2 106 5 0 111 4.5% 4.5% 0.0% โ€”
6 Breakdown 640-15 M1 64 6 4 74 13.5% 8.1% 5.4% โ€”
7 Breakdown 640-17 M1 66 4 4 74 10.8% 5.4% 5.4% โ€”
14 Running 640-16 M2 100 5 0 105 4.8% 4.8% 0.0% โ€”
TOTAL PRODUCTION 364 โ€”โ€”โ€”โ€”
TOTAL REJECTION 28 7.7% 5.5% 2.2% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 2 ๐Ÿ”ผ Machines Handed Over: 1
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
6 Cut off 60 min Stop Maintenance work in progress Solve fast In Progress โ€”
7 Heater problem 120 min Stop and replace Maintenance work in progress Stop Closed โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-16m1 Completed โ€”
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