Report #138 โ Submitted 2026-08-31 06:51:15
| No | Observation | Status |
|---|---|---|
| 1 | EOT Crane Some parts are not stable | High Risk |
| 2 | Carton sheets kept in front of SWM 1 | Medium Risk |
| 3 | Manhole between melting and casting broken | Medium Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
0.00 | 0.00 | 0.00 | 0.00 | โ |
| HC
min: 24T
|
25.24 | 6.13 | 6.35 | 25.46 | โ |
| SWM1 | 34.60 | 6.35 | 8.12 | 36.37 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Good | โ |
| Hand Over | Good | โ |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 4 | Running | 640-17 | 97 | 5 | 1 | 103 | 5.8% | 4.9% | 1.0% | โ |
| 6 | Running | 640-15 | 80 | 6 | 4 | 90 | 11.1% | 6.7% | 4.4% | โ |
| 7 | Running | 640-17 | 25 | 6 | 0 | 31 | 19.4% | 19.4% | 0.0% | โ |
| 14 | Running | 640-16 | 100 | 6 | 7 | 113 | 11.5% | 5.3% | 6.2% | โ |
| TOTAL PRODUCTION | 337 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 35 | 10.4% | 6.8% | 3.6% | โ | |||||
| ๐ฝ Machines Received from Previous Shift: | 2 | ๐ผ Machines Handed Over: | 4 |
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| Casting EOT Crane | Some parts unstable | 720 min | Reported to maintenance | TBD | Maintenance | Open | HIGH RISK |
| DG 1 | Argon Gas Leak | 120 min | Solved | NA | Maintenance | Closed | Done |
| Die Model | Status | Remarks |
|---|---|---|
| 640-17 | Completed | Overall Maintenance done ceramic of SM changed |
Conveyors stopped frequently due to belts damage