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Report #142 โ€” Submitted 2026-09-01 07:23:59

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-08-31
Night โ€” Team A
TOTAL NDT OK
302
Units
TOTAL HC&FC REJECT
13
Units
H&F REJECTION %
4.10%
of total production
NDT REJECTION %
0.63%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-08-31
Shift:
Night
Supervisor:
Humaid Al Mazroui
Team:
A
Total Attendance:
14
Total Absent:
4
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 HC furnace area not good Low Risk
2 Pallet is damaged when wheel on Closed
3 5s not good in HT Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 28.34 6.20 6.40 28.54 โ€”
SWM1 27.60 6.40 10.60 31.80 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17 m2 100 4 0 104 3.9% 3.9% 0.0% โ€”
7 Running 640-17 m1 101 4 0 105 3.8% 3.8% 0.0% โ€”
14 Running 640-16 m2 101 5 2 108 6.5% 4.6% 1.9% โ€”
TOTAL PRODUCTION 317 โ€”โ€”โ€”โ€”
TOTAL REJECTION 15 4.7% 4.1% 0.6% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 3 ๐Ÿ”ผ Machines Handed Over: 3
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-15 m1 4 H Completed โ€”
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