๐Ÿ“„ Previous Shift Report

Report #145 โ€” Submitted 2026-09-02 06:57:31

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-09-01
Night โ€” Team A
TOTAL NDT OK
108
Units
TOTAL HC&FC REJECT
17
Units
H&F REJECTION %
12.69%
of total production
NDT REJECTION %
6.72%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-01
Shift:
Night
Supervisor:
Humaid Al Mazroui
Team:
A
Total Attendance:
14
Total Absent:
5
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Wheel on the a way in casting line Closed
2 Safety wire in LPDC removed Closed
3 5s in Die maintenance not good Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 22.20
โš  Below minimum
 3.32 0.00 18.88 โ€”
SWM1 34.50 0.00 0.00 34.50 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Stopped 640-15 m1 4H 4 6 6 16 75.0% 37.5% 37.5% โ€”
7 Running 640-17 M1 4 6 0 10 60.0% 60.0% 0.0% โ€”
14 Running 640-16 M2 100 5 3 108 7.4% 4.6% 2.8% โ€”
TOTAL PRODUCTION 134 โ€”โ€”โ€”โ€”
TOTAL REJECTION 26 19.4% 12.7% 6.7% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 2 ๐Ÿ”ผ Machines Handed Over: 2
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-17 m1 Completed โ€”
๐Ÿ“
ADDITIONAL REMARKS

640-15 m1 4H is coming more rejection Like rim shrinking . No control by Troubleshooter.

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