๐Ÿ“„ Previous Shift Report

Report #147 โ€” Submitted 2026-09-04 18:49:30

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-09-04
Day โ€” Team D
TOTAL NDT OK
320
Units
TOTAL HC&FC REJECT
14
Units
H&F REJECTION %
4.12%
of total production
NDT REJECTION %
1.76%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-04
Shift:
Day
Supervisor:
Ali
Team:
D
Total Attendance:
14
Total Absent:
2
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
10
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Water Leak Near LM 1 Low Risk
2 More dust and waste in the area between Casting and DM Low Risk
3 No first aid kit in Melting High Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 18.62
โš  Below minimum
 5.40 8.94 22.16 โ€”
SWM1 32.00 8.94 11.40 34.46 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-17 100 4 2 106 5.7% 3.8% 1.9% โ€”
6 Running 640-15 100 5 2 107 6.5% 4.7% 1.9% โ€”
14 DCO 640-17 20 1 1 22 9.1% 4.6% 4.6% Die stopped due to gate chocked 9 AM
16 Running 640-16 100 4 1 105 4.8% 3.8% 1.0% โ€”
TOTAL PRODUCTION 340 โ€”โ€”โ€”โ€”
TOTAL REJECTION 20 5.9% 4.1% 1.8% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 4 ๐Ÿ”ผ Machines Handed Over: 3
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-17" Completed Done
SMX201-24 Completed Oil
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