๐Ÿ“„ Previous Shift Report

Report #148 โ€” Submitted 2026-09-05 19:15:29

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-09-05
Day โ€” Team D
TOTAL NDT OK
372
Units
TOTAL HC&FC REJECT
18
Units
H&F REJECTION %
4.44%
of total production
NDT REJECTION %
3.70%
of total production
DOWNTIME (min)
720
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-05
Shift:
Day
Supervisor:
Ali
Team:
D
Total Attendance:
14
Total Absent:
4
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
8
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Water leak from LM 1 AC Low Risk
2 DM floor full of dust Low Risk
3 Carton waste in melting floor Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 20.70
โš  Below minimum
 8.07 9.20 21.83 โ€”
SWM1 32.40 9.20 10.00 33.20 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-16 95 6 5 106 10.4% 5.7% 4.7% โ€”
6 Stopped 640-15 80 3 4 87 8.1% 3.5% 4.6% โ€”
14 Running 640-17 92 4 3 99 7.1% 4.0% 3.0% โ€”
16 Running 640-16 105 5 3 113 7.1% 4.4% 2.7% โ€”
TOTAL PRODUCTION 405 โ€”โ€”โ€”โ€”
TOTAL REJECTION 33 8.1% 4.4% 3.7% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 4 ๐Ÿ”ผ Machines Handed Over: 3
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
HT/Casting lifter Stoppped 720 min Inform maintenance NA Maintenance In Progress NA
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
SMX201-22 Completed Oil
SMX-201-24 Completed Oil
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