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Report #150 โ€” Submitted 2026-09-06 19:06:07

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-09-06
Day โ€” Team A
TOTAL NDT OK
292
Units
TOTAL HC&FC REJECT
17
Units
H&F REJECTION %
5.38%
of total production
NDT REJECTION %
2.22%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-06
Shift:
Day
Supervisor:
OMAR
Team:
A
Total Attendance:
15
Total Absent:
3
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
3
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 15.40
โš  Below minimum
 5.97 9.37 18.80 โ€”
SWM1 32.00 9.37 11.15 33.78 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Stopped 640 17" M2 90 6 4 100 10.0% 6.0% 4.0% more flash, Stopped 6:00pm.
6 DCO 640 15" 0 0 0 0 0.0% 0.0% 0.0% startting
14 Running 640 17" M1 97 6 3 106 8.5% 5.7% 2.8% โ€”
16 Running 640 16" M2 105 5 0 110 4.6% 4.6% 0.0% โ€”
TOTAL PRODUCTION 316 โ€”โ€”โ€”โ€”
TOTAL REJECTION 24 7.6% 5.4% 2.2% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 3 ๐Ÿ”ผ Machines Handed Over: 3
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640 15" Completed Full Service.
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