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Date & Shift
2026-09-07
Night โ€” Team D
TOTAL NDT OK
265
Units
TOTAL HC&FC REJECT
14
Units
H&F REJECTION %
4.83%
of total production
NDT REJECTION %
3.79%
of total production
DOWNTIME (min)
600
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-07
Shift:
Night
Supervisor:
Ali
Team:
D
Total Attendance:
14
Total Absent:
4
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
9
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Die Maintenance Sand Blasting no protection for hand from sand Medium Risk
2 In casting inspection table control box not covered Closed
3 The road between casting and DM full of dust Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
18.80
โš  Below minimum
5.51 15.50 28.79 โ€”
SWM1 33.80 15.50 6.15 24.45 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable Some area not possible to clean because still no platform provided
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Running 640-15" 69 5 7 81 14.8% 6.2% 8.6% โ€”
14 Stopped 640-17" 95 5 3 103 7.8% 4.9% 2.9% Stopped 6 AM due to meatl Leak
16 Running 640-16" 101 4 1 106 4.7% 3.8% 0.9% โ€”
TOTAL PRODUCTION 290 โ€”โ€”โ€”โ€”
TOTAL REJECTION 25 8.6% 4.8% 3.8% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 2 ๐Ÿ”ผ Machines Handed Over: 2
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
LM 2 Not Running 600 min Maintenance informed NA Maintenance Open โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
R62-18"-ET45-52 Completed โ€”
R71-ET(40-56)-20" Completed โ€”
๐Ÿ“
ADDITIONAL REMARKS

- Founded wall broken behind Melting dross yard - Tools used in DM not applicable for work performing - Required cleaning machine for DM

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