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Report #153 โ€” Submitted 2026-09-08 06:53:12

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-09-08
Night โ€” Team D
TOTAL NDT OK
150
Units
TOTAL HC&FC REJECT
9
Units
H&F REJECTION %
5.33%
of total production
NDT REJECTION %
5.92%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-08
Shift:
Night
Supervisor:
Ali
Team:
D
Total Attendance:
14
Total Absent:
4
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
7
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Hammar used in DM not Safe Medium Risk
2 Pallets in HT broken Closed
3 Lunder in HC tapping full of buildup metal Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 26.10 3.32 0.00 22.78 โ€”
SWM1 33.80 0.00 0.00 33.80 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Standby 640-17 0 0 0 0 0.0% 0.0% 0.0% โ€”
6 Running 640-17 55 4 2 61 9.8% 6.6% 3.3% Start 12 AM
16 Running 640-16 95 5 8 108 12.0% 4.6% 7.4% โ€”
TOTAL PRODUCTION 169 โ€”โ€”โ€”โ€”
TOTAL REJECTION 19 11.2% 5.3% 5.9% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 1 ๐Ÿ”ผ Machines Handed Over: 2
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-17" Completed Done
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