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Report #156 โ€” Submitted 2026-09-12 19:00:28

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-09-12
Day โ€” Team D
TOTAL NDT OK
85
Units
TOTAL HC&FC REJECT
15
Units
H&F REJECTION %
13.64%
of total production
NDT REJECTION %
9.09%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-12
Shift:
Day
Supervisor:
Ali
Team:
D
Total Attendance:
12
Total Absent:
4
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
7
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Die keep in floor Closed
2 Pipes not keep in correct place Closed
3 5S and housekeeping in casting Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 13.50
โš  Below minimum
 4.30 20.70 29.90 โ€”
SWM1 29.40 20.70 15.20 23.90 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Running 333-20" 45 9 4 58 22.4% 15.5% 6.9% โ€”
16 DCO 555-22" 40 6 6 52 23.1% 11.5% 11.5% โ€”
TOTAL PRODUCTION 110 โ€”โ€”โ€”โ€”
TOTAL REJECTION 25 22.7% 13.6% 9.1% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
666-18" Completed โ€”
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