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Report #157 โ€” Submitted 2026-09-13 18:51:25

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-09-13
Day โ€” Team D
TOTAL NDT OK
127
Units
TOTAL HC&FC REJECT
14
Units
H&F REJECTION %
9.21%
of total production
NDT REJECTION %
7.24%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-13
Shift:
Day
Supervisor:
Ali
Team:
D
Total Attendance:
11
Total Absent:
7
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 No coating on trolley surface Low Risk
2 Forklift charger not in correct location Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 25.81 3.97 0.00 21.84 โ€”
SWM1 23.80 0.00 7.00 30.80 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 666-18" 40 5 3 48 16.7% 10.4% 6.3% โ€”
6 Running 444-22" 17 5 3 25 32.0% 20.0% 12.0% โ€”
14 Running 777-18" 70 4 5 79 11.4% 5.1% 6.3% โ€”
TOTAL PRODUCTION 152 โ€”โ€”โ€”โ€”
TOTAL REJECTION 25 16.4% 9.2% 7.2% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 1 ๐Ÿ”ผ Machines Handed Over: 3
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
444-22" Completed โ€”
640-15" Not Completed โ€”
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