๐Ÿ“„ Previous Shift Report

Report #158 โ€” Submitted 2026-09-14 19:54:56

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-09-14
Day โ€” Team A
TOTAL NDT OK
60
Units
TOTAL HC&FC REJECT
7
Units
H&F REJECTION %
9.59%
of total production
NDT REJECTION %
8.22%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-09-14
Shift:
Day
Supervisor:
Humaid Al Mazroui
Team:
A
Total Attendance:
14
Total Absent:
3
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
6
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Skimmer damage Closed
2 Deflashing area not clean Closed
3 Dross pin is full Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 0.00 0.00 0.00 0.00 โ€”
HC
min: 24T
 17.34
โš  Below minimum
 0.00 6.70 24.04 โ€”
SWM1 33.70 3.70 0.00 30.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable โ€”
Hand Over Acceptable โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Stopped Rpm-666-18 9 0 0 9 0.0% 0.0% 0.0% Target done
14 Running โ€Rpm-222 -18 51 7 6 64 20.3% 10.9% 9.4% โ€”
TOTAL PRODUCTION 73 โ€”โ€”โ€”โ€”
TOTAL REJECTION 13 17.8% 9.6% 8.2% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
๐Ÿ”ฝ Machines Received from Previous Shift: 2 ๐Ÿ”ผ Machines Handed Over: 2
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
R62-17 m1 ET42-55 Completed โ€”
GM-06(17-M1) Completed โ€”
GM -07(17-M1)L/M Completed โ€”
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