Report #16 โ Submitted 2026-06-06 07:08:21
| No | Observation | Status |
|---|---|---|
| 1 | wooding pallets in front of HA furnace | Low Risk |
| 2 | dross not kept in the bin its dumped in ground | Low Risk |
| 3 | working on the pump in melting may lead to serious issue | High Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
27.50 โ Below minimum
|
2.70 | 0.00 | 24.80 | level sonsor showing error we count (mass received + reject wheels add ) - ( ladles mass ) |
| HC
min: 24T
|
0.00 | 0.00 | 0.00 | 0.00 | its retched the 750 C but the door error make errors and drop the temp |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Bad | work is going on for repair from HA to HC half complete From HA to SWM2 not start yet |
| Hand Over | Bad | work is going on for repair from HA to HC half complete From HA to SWM2 not start yet |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 6 | Running | 640 - 17" | 84 | 4 | 4 | 92 | 8.7% | 4.4% | 4.4% | โ |
| 7 | Running | 640-16" | 82 | 6 | 5 | 93 | 11.8% | 6.5% | 5.4% | โ |
| 16 | Running | 640-15" | 98 | 3 | 0 | 101 | 3.0% | 3.0% | 0.0% | โ |
| TOTAL PRODUCTION | 286 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 22 | 7.7% | 4.5% | 3.1% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| โ No breakdowns recorded โ | |||||||
| Die Model | Status | Remarks |
|---|---|---|
| 713-20 m1 / cv99-20m1 / cv93-22m1 / smx211-22m2 | Completed | re-service all have been kept out side and last rain effected and start get rest so clean +oil done |
*HA pump having issue today stopped 3 times and hardly we transfer metal *HC from 450 C to 750 C not able to complete 2 time i found it showing door open and temp get low *if we can adjust the starter motor for the cars to make it rotate the pump it will save time for the melting operator to make the pump release from the jammed also will reduce risk for the operator * good feed back from the fork lift drivers AC is to good .