Report #20 โ Submitted 2026-06-11 04:05:00
| No | Observation | Status |
|---|---|---|
| 1 | Workplace not organized in casting | Low Risk |
| 2 | More Heat Stress for workers in DM | Medium Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
17.00 โ Below minimum
|
-1.00 | 0.00 | 18.00 | Shift start no metal and temp low after adding metal |
| HC
min: 24T
|
10.00 โ Below minimum
|
-16.21 | 0.00 | 26.21 | โ |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | BD |
| Stage | Condition | Comments |
|---|---|---|
| Received | Good | โ |
| Hand Over | Good | โ |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 6 | Stopped | SMX201-22"-M7 | 10 | 1 | 4 | 15 | 33.3% | 6.7% | 26.7% | Die Stooped due to low metal temp |
| 7 | Stopped | 640-16" | 24 | 0 | 1 | 25 | 4.0% | 0.0% | 4.0% | Die Stooped due to low metal temp |
| 16 | Stopped | 640-15" | 6 | 0 | 1 | 7 | 14.3% | 0.0% | 14.3% | Die Stooped due to low metal temp |
| 17 | Stopped | SMX201-22"-M4 | 17 | 1 | 0 | 18 | 5.6% | 5.6% | 0.0% | Die Stooped due to low metal temp |
| 18 | Stopped | CV98-20"-M2 | 12 | 0 | 0 | 12 | 0.0% | 0.0% | 0.0% | Die Stooped due to low metal temp |
| TOTAL PRODUCTION | 77 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 8 | 10.4% | 2.6% | 7.8% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| LPDC17 | Ram Movement | 630 min | Reported | NA | Maintenance | Open | โ |
| Die Model | Status | Remarks |
|---|---|---|
| 640-17" | Completed | โ |