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Report #21 โ€” Submitted 2026-06-11 04:13:36

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-09
Day โ€” Team D
TOTAL NDT OK
317
Units
TOTAL HC&FC REJECT
31
Units
H&F REJECTION %
8.64%
of total production
NDT REJECTION %
3.06%
of total production
DOWNTIME (min)
390
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-09
Shift:
Day
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
16
Total Absent:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Door wire connection for HC damaged Medium Risk
2 Power trip in DM due to power connection for Ac and water cooler High Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 27.00
โš  Below minimum
 6.00 0.00 21.00 โ€”
HC
min: 24T
 24.00 1.00 0.00 23.00 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Running SMX201-22"-M7 57 8 2 67 14.9% 11.9% 3.0% โ€”
7 Running 640-16" 88 5 4 97 9.3% 5.2% 4.1% โ€”
8 Running 640-15" 43 5 3 51 15.7% 9.8% 5.9% โ€”
16 Running 640-17" 86 6 2 94 8.5% 6.4% 2.1% โ€”
18 Running CV98-20"-M2 43 7 0 50 14.0% 14.0% 0.0% โ€”
TOTAL PRODUCTION 359 โ€”โ€”โ€”โ€”
TOTAL REJECTION 42 11.7% 8.6% 3.1% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
Deflashing #2 Stopped 390 min Reported NA Maintenance Closed โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
R69 Completed โ€”
R62 Completed โ€”
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