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Report #22 โ€” Submitted 2026-06-11 18:48:04

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-10
Day โ€” Team A
TOTAL NDT OK
254
Units
TOTAL HC&FC REJECT
26
Units
H&F REJECTION %
8.61%
of total production
NDT REJECTION %
7.28%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-10
Shift:
Day
Supervisor:
Ahmed Ali
Team:
A
Total Attendance:
0
Total Absent:
0
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 wheels staking not proper Medium Risk
2 gas cylinder not secured Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 21.35
โš  Below minimum
 2.84 0.00 18.51 โ€”
HC
min: 24T
 19.70
โš  Below minimum
 0.89 0.00 18.81 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad work not complete on lander cleaning from HA to SWM2
Hand Over Bad work not complete on lander cleaning from HA to SWM2
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Stopped smx201 10 3 4 17 41.2% 17.7% 23.5% โ€”
7 Running 640-16 74 8 6 88 15.9% 9.1% 6.8% โ€”
8 Stopped 640-15 23 7 5 35 34.3% 20.0% 14.3% โ€”
16 Stopped 640-17 92 4 1 97 5.2% 4.1% 1.0% โ€”
18 Stopped cv98 -20 55 4 6 65 15.4% 6.2% 9.2% โ€”
TOTAL PRODUCTION 302 โ€”โ€”โ€”โ€”
TOTAL REJECTION 48 15.9% 8.6% 7.3% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
โ€” No die maintenance recorded โ€”
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