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Date & Shift
2026-06-12
Night โ€” Team A
TOTAL NDT OK
418
Units
TOTAL HC&FC REJECT
26
Units
H&F REJECTION %
5.57%
of total production
NDT REJECTION %
4.93%
of total production
DOWNTIME (min)
100
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-12
Shift:
Night
Supervisor:
Ahmed Ali
Team:
A
Total Attendance:
9
Total Absent:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Gas welding cylinder not on wright location Medium Risk
2 Lath machine cover broken need to fix Low Risk
3 fire extinguisher not on location Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
30.60 6.60 0.00 24.00 โ€”
HC
min: 24T
29.90 1.90 0.00 28.00 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad work is going on for repair from HA to HC half complete From HA to SWM2 not start yet
Hand Over Bad work is going on for repair from HA to HC half complete From HA to SWM2 not start yet
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
5 Running cv9822 12 5 0 17 29.4% 29.4% 0.0% start by 11:30
6 Running smx201-22 m4 73 5 5 83 12.1% 6.0% 6.0% โ€”
7 Running 640-16" 105 3 2 110 4.6% 2.7% 1.8% โ€”
8 Running 640-15" 96 4 12 112 14.3% 3.6% 10.7% โ€”
16 Running 640-17" 95 5 3 103 7.8% 4.9% 2.9% โ€”
18 Running ca90-22 37 4 1 42 11.9% 9.5% 2.4% โ€”
TOTAL PRODUCTION 467 โ€”โ€”โ€”โ€”
TOTAL REJECTION 49 10.5% 5.6% 4.9% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
laser mark 2 scaner 40 min maintenance team no maintenance team Closed yes
S.D no4 error 60 min maintenance team no maintenance team Closed yes
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
cv98-20- M2 service done ready for work Completed โ€”
cv40-22-m1 service done ready for work Completed โ€”
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