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Report #24 โ€” Submitted 2026-06-14 07:14:21

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-13
Night โ€” Team A
TOTAL NDT OK
376
Units
TOTAL HC&FC REJECT
32
Units
H&F REJECTION %
7.26%
of total production
NDT REJECTION %
7.48%
of total production
DOWNTIME (min)
480
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-13
Shift:
Night
Supervisor:
Ahmed Ali
Team:
A
Total Attendance:
0
Total Absent:
0
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 water bottle on the panel Closed
2 silicon dust at the time of charging Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 31,700.00 11,540.00 0.00 20,160.00 โ€”
HC
min: 24T
 25,700.00 -70.00 0.00 25,770.00 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad work not complete on lander cleaning from HA to SWM2
Hand Over Bad work not complete on lander cleaning from HA to SWM2
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
5 Breakdown cv9822 m6 46 6 1 53 13.2% 11.3% 1.9% stop by 2:10 robo broken
6 Breakdown smx201-22 m4 40 4 4 48 16.7% 8.3% 8.3% stop by 2:10 robo broken
7 Running 640-16" 91 7 5 103 11.7% 6.8% 4.9% โ€”
8 Breakdown 640-15" 51 5 12 68 25.0% 7.4% 17.7% raiser tube broken
16 Running 640-17" 91 5 8 104 12.5% 4.8% 7.7% โ€”
18 Running ca90-22 57 5 3 65 12.3% 7.7% 4.6% โ€”
TOTAL PRODUCTION 441 โ€”โ€”โ€”โ€”
TOTAL REJECTION 65 14.7% 7.3% 7.5% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
robo 3 holder broken 300 min maintenance team inform yes maintenance team In Progress yes
S.D no4 need to blance the intrnal conveyer 180 min maintenance team inform no maintenance team Closed yes
bridge convoyer in castig not moving 0 min maintenance team inform no maintenance team Closed yes
HA door not closing 0 min maintenance team inform yes maintenance team In Progress yes
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
โ€” No die maintenance recorded โ€”
๐Ÿ“
ADDITIONAL REMARKS

-D2 forklift front glass broken . -we done service for the HA pump get jammed -De-flashing 2 breakdown need to repairer maintenance have make LOTO -

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