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Report #26 โ€” Submitted 2026-06-14 19:11:59

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-14
Day โ€” Team C
TOTAL NDT OK
92
Units
TOTAL HC&FC REJECT
7
Units
H&F REJECTION %
6.67%
of total production
NDT REJECTION %
5.71%
of total production
DOWNTIME (min)
1,000
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-14
Shift:
Day
Supervisor:
Al Julanda
Team:
C
Total Attendance:
19
Total Absent:
1
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 glass broken on D2 High Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 20.16
โš  Below minimum
 -11.70 0.00 31.86 sllicone added 6 pm
HC
min: 24T
 25.77 -4.59 0.00 30.36 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad HA to SWM2 bad ( metal solidify)
Hand Over Bad HA to SWM2 bad ( metal solidify)
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
7 Stopped 640-16 24 3 5 32 25.0% 9.4% 15.6% stopped due to melting forklift issue
16 Stopped 640-17 44 2 0 46 4.4% 4.4% 0.0% stopped due to melting forklift issue
18 Stopped CA91-22 24 2 1 27 11.1% 7.4% 3.7% stopped due to melting forklift issue
TOTAL PRODUCTION 105 โ€”โ€”โ€”โ€”
TOTAL REJECTION 13 12.4% 6.7% 5.7% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
LDPC5 robo gribber issue 300 min โ€” to be fixed maintance Closed โ€”
LDPC6 robo gribber issue 300 min โ€” to be fixed maintance Closed โ€”
LPDC8 ram fast movment damging raiser tube 400 min โ€” to be fixed maintance Open โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-16'' Completed โ€”
๐Ÿ“
ADDITIONAL REMARKS

all machined stopped due to forklift issues forklift D1 no ac blet broken no radiator cap D2 glass broken , fixed , silicone to be cured

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