๐Ÿ“„ Previous Shift Report

Report #29 โ€” Submitted 2026-06-16 18:59:30

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-16
Day โ€” Team D
TOTAL NDT OK
210
Units
TOTAL HC&FC REJECT
39
Units
H&F REJECTION %
14.50%
of total production
NDT REJECTION %
7.43%
of total production
DOWNTIME (min)
210
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-16
Shift:
Day
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
16
Total Absent:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Oil Leak from Forklift Low Risk
2 Forklift driver in melting too much heat stress High Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 17.71
โš  Below minimum
 -14.07 0.00 31.78 โ€”
HC
min: 24T
 29.48 6.30 0.00 23.18 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable Still to SWM 2 not ok but to HC OK
Hand Over Acceptable Still to SWM 2 not ok but to HC OK
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Running R69.ET40.57 80 4 3 87 8.1% 4.6% 3.5% โ€”
7 Running 640-16" 37 20 12 69 46.4% 29.0% 17.4% โ€”
15 Running 640-15" 25 5 5 35 28.6% 14.3% 14.3% โ€”
16 Running R62.ET35.42 68 10 0 78 12.8% 12.8% 0.0% โ€”
TOTAL PRODUCTION 269 โ€”โ€”โ€”โ€”
TOTAL REJECTION 59 21.9% 14.5% 7.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
Robot 8 relese signal not working 90 min Solved NA Maintenance Closed โ€”
Deflashing #2 Not running 120 min Solved NA Maintenance Closed โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
SMX201-22" Completed โ€”
R71-20" Completed โ€”
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