Report #3 โ Submitted 2026-05-20 10:32:44
| No | Observation | Status |
|---|---|---|
| โ No observations recorded โ | ||
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
0.00 | 0.00 | 0.00 | 0.00 | โ |
| HC
min: 24T
|
0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 0.00 | -36.40 | 0.00 | 36.40 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Acceptable | All covers are bad condition and some of it not available |
| Hand Over | Acceptable | All covers are bad condition and some of it not available |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 6 | Running | 640-17" | 77 | 8 | 9 | 94 | 18.1% | 8.5% | 9.6% | โ |
| 7 | Standby | 000 | 0 | 0 | 0 | 0 | 0.0% | 0.0% | 0.0% | โ |
| 8 | Running | smx201-22 m4 | 40 | 6 | 10 | 56 | 28.6% | 10.7% | 17.9% | more wheels reject from laser mark not done and show as reject |
| 16 | Running | 640-16 | 94 | 5 | 2 | 101 | 6.9% | 5.0% | 2.0% | โ |
| 17 | Running | smx201-22 m7 | 20 | 9 | 11 | 40 | 50.0% | 22.5% | 27.5% | aout but very low |
| 18 | Breakdown | smx201-22 m6 | 20 | 8 | 3 | 31 | 35.5% | 25.8% | 9.7% | brack down |
| TOTAL PRODUCTION | 322 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 71 | 22.0% | 11.2% | 10.9% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| de flashing 2 | de flashing not working | 30 min | repair done | add in odo | ahmed ali | In Progress | 00 |
| de flashing 1 | gripers not moving | 0 min | need spair parts not available | add in odoo | Ahmed Ali | In Progress | 00 |
| convayer in casting | convayer not working | 30 min | repair done | add in odoo | Ahmed Ali | In Progress | 00 |
| lpdc 18 | lpdc 18 oven door not opening | 70 min | need to change caple | add in odoo | Ahmed Ali | In Progress | 00 |
| Die Model | Status | Remarks |
|---|---|---|
| ca90 - 22 | Completed | complete |
| cv98-20 M2 | In Progress | upper mold + side mold done - lower mold need to complete |
mold Backup 1-cv98-22 "M5 2- 640-15" 3- cv44 - 22" 4-TKG9L - 19" 5- CA90 - 22" 1- the manual thermometer in degassing sometime not working 2- SWM2 wight sensor need to check the numbers change ( metal transfer done from HA to SWM2 after time the numbers keep increasing not stop we stop At 35 after that its keep going till it come 36.4 ) so need to check and conform if its ok or not 3- laser mark not able to locate the valve to make the marks so its sending the wheels as reject almost 25 wheels after 2 time send to laser mark need to check if any issue cues this issue 4- maintenance reaction to low also the job need to be done and every time we ask electriton say mechanical job also on other side also with mechanics in CNC and need time . 5-no any change in toilets in casting office area