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Date & Shift
2026-06-17
Day โ€” Team D
TOTAL NDT OK
345
Units
TOTAL HC&FC REJECT
45
Units
H&F REJECTION %
10.82%
of total production
NDT REJECTION %
6.25%
of total production
DOWNTIME (min)
1,205
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-17
Shift:
Day
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
18
Total Absent:
2
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Damaged safety cable in LPDC 4 Medium Risk
2 Operator helmet damaged Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
21.75
โš  Below minimum
-11.00 0.00 32.75 added 11 ton rej wheels
HC
min: 24T
27.49 9.39 0.00 18.10 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Acceptable Still to SWM 2 not ok but to HC OK
Hand Over Acceptable Still to SWM 2 not ok but to HC OK
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-16" 10 3 0 13 23.1% 23.1% 0.0% Started 4:30
6 Running R69.ET40.57 90 8 2 100 10.0% 8.0% 2.0% โ€”
7 Running 640-17" 12 6 5 23 47.8% 26.1% 21.7% Started 2 PM
14 Running BORO112 45 13 12 70 35.7% 18.6% 17.1% โ€”
15 Running 640-15" 90 8 3 101 10.9% 7.9% 3.0% โ€”
16 Running R62.ET35.42 98 7 4 109 10.1% 6.4% 3.7% โ€”
TOTAL PRODUCTION 416 โ€”โ€”โ€”โ€”
TOTAL REJECTION 71 17.1% 10.8% 6.3% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
LPDC 4 Frnce door signa 420 min Solved NA Maintenance Closed โ€”
DM water Not running 65 min Solved NA Maintenance Closed โ€”
LPDC17 Hydrulic ram issue 720 min NA NA Maintenance Open still not rectify safety concern
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-16" Completed โ€”
640-17" Completed โ€”
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