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Report #33 โ€” Submitted 2026-06-19 18:42:38

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-18
Day โ€” Team A
TOTAL NDT OK
361
Units
TOTAL HC&FC REJECT
36
Units
H&F REJECTION %
8.22%
of total production
NDT REJECTION %
9.36%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-18
Shift:
Day
Supervisor:
Ahmed Ali
Team:
A
Total Attendance:
11
Total Absent:
5
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
โ€” No observations recorded โ€”
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 30.70 -0.70 0.00 31.40 in coming 11.845
HC
min: 24T
 22.97
โš  Below minimum
 1.59 0.00 21.38 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad work is going on for repair from HA to HC half complete From HA to SWM2 not start yet
Hand Over Bad work is going on for repair from HA to HC half complete From HA to SWM2 not start yet
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 640-16-5h 79 8 12 99 20.2% 8.1% 12.1% โ€”
5 Running 55-15" 20 3 1 24 16.7% 12.5% 4.2% โ€”
6 Running r69-18" 82 6 1 89 7.9% 6.7% 1.1% โ€”
14 Running R71 41 8 14 63 34.9% 12.7% 22.2% โ€”
15 Running 640-15-4H 58 5 3 66 12.1% 7.6% 4.6% โ€”
16 Running 640-17-5H 81 6 10 97 16.5% 6.2% 10.3% โ€”
TOTAL PRODUCTION 438 โ€”โ€”โ€”โ€”
TOTAL REJECTION 77 17.6% 8.2% 9.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
โ€” No die maintenance recorded โ€”
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