Report #36 โ Submitted 2026-06-21 01:30:17
| No | Observation | Status |
|---|---|---|
| 1 | unproper wheels staking in PL area | Low Risk |
| 2 | water steam over the casting area | Medium Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
24.00 โ Below minimum
|
24.00 | 0.00 | 0.00 | โ |
| HC
min: 24T
|
24.00 | 24.00 | 0.00 | 0.00 | โ |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Bad | work is going on for repair from HA to HC half complete From HA to SWM2 not start yet |
| Hand Over | Bad | work is going on for repair from HA to HC half complete From HA to SWM2 not start yet |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 4 | Running | 640-16"-M1 | 82 | 6 | 4 | 92 | 10.9% | 6.5% | 4.4% | โ |
| 6 | Running | R69-18" | 86 | 7 | 3 | 96 | 10.4% | 7.3% | 3.1% | โ |
| 7 | Running | 640-17" | 86 | 5 | 0 | 91 | 5.5% | 5.5% | 0.0% | โ |
| 14 | Running | R71-18" | 63 | 8 | 17 | 88 | 28.4% | 9.1% | 19.3% | โ |
| 15 | Running | 640-16"-4H | 61 | 6 | 11 | 78 | 21.8% | 7.7% | 14.1% | โ |
| 16 | Running | 670-17" | 74 | 6 | 8 | 88 | 15.9% | 6.8% | 9.1% | โ |
| TOTAL PRODUCTION | 533 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 81 | 15.2% | 7.1% | 8.1% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| DM water | no water | 20 min | check and full | need to make it auto | maintenance team | Open | yes |
| LPDC 7 water connection leak | water connection leak | 45 min | maintenance team | no | maintenance team | Closed | yes |
| Deflashing 1 | not moving | 45 min | maintenance team inform | no | maintenance team | Closed | yes |
| convoyer after laser mark | lifter not moving | 120 min | maintenance team inform | no | maintenance team | Closed | yes |
| Die Model | Status | Remarks |
|---|---|---|
| 640-17-M1 | Completed | full service |
| R69-18" | Completed | full service |
1- keep pushing employees to learn about other work . 2- most of the time we receive the gas in Degassing is not replaced and its effect the production with delaying the metal all time I'm asking Mr.Morthy to speck with all other employees in Melting to keep spar not keeping full empty . 3- Die-maintenance need also the same every team doing 1 mold or half of mold and my team doing 2 mold ether one or 2 or 3 employees available 4-most of the LPDC machines barrier cannot stop since no slid door stoper or its misalignment