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Date & Shift
2026-06-20
Night โ€” Team A
TOTAL NDT OK
64
Units
TOTAL HC&FC REJECT
18
Units
H&F REJECTION %
21.18%
of total production
NDT REJECTION %
3.53%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-20
Shift:
Night
Supervisor:
Ahmed Ali
Team:
A
Total Attendance:
0
Total Absent:
0
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 steel road in drive way Medium Risk
2 gloves kept on empty pallets Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
34.35 3.54 0.00 30.81 โ€”
HC
min: 24T
14.82
โš  Below minimum
0.00 0.00 14.82 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad work is going on for repair from HA to HC half complete From HA to SWM2 not start yet
Hand Over Acceptable work is going on for repair from HA to HC half complete From HA to SWM2 not start yet -- extra launder fix to transfer the metal for taping
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Running 640-17-M2 12 7 1 20 40.0% 35.0% 5.0% start 4:30 AM
7 Running 640-17"-M1-5H 30 5 1 36 16.7% 13.9% 2.8% start 12:30 am
15 Running 640-15"-M1-5H 22 6 1 29 24.1% 20.7% 3.5% start 2:30 am
TOTAL PRODUCTION 85 โ€”โ€”โ€”โ€”
TOTAL REJECTION 21 24.7% 21.2% 3.5% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-17-m2 Completed full service
640-16'-m2 Completed full service
๐Ÿ“
ADDITIONAL REMARKS

we joint and found all machine stopped - melting pump also stopped . so we start with melting from 7 till 11:30 and make the pump working after that we start transfer metal . and starting the machine one by one till morning we deliver 3 machine running with out reject and one under pre heating

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