🕐 أحدث الورديات — تبديل سريع
التاريخ والوردية
2026-06-21
الليل — الفريق A
مجموع NDT OK
230
وحدة
مجموع رفض HC&FC
30
وحدة
نسبة رفض H&F %
11.24%
من الإنتاج الإجمالي
نسبة رفض NDT %
2.62%
من الإنتاج الإجمالي
وقت التوقف (د)
0
دقيقة
📋
المعلومات العامة
التاريخ:
2026-06-21
الوردية:
الليل
المشرف:
Ahmed Ali
الفريق:
A
إجمالي الحضور:
14
إجمالي الغياب:
1
⚠️
ملاحظات السلامة
Noالملاحظةالحالة
— لا توجد ملاحظات مسجلة —
🔥
حالة الأفران
الفرن الكتلة المستلمة (طن) المستهلك (طن) المعدن المضاف (طن) الكتلة عند نهاية الوردية (طن) ملاحظات
HA
min: 28T
28.00 6.12 0.00 21.88 we found havy dross inside the HA so we done the cleaning prosses
HC
min: 24T
14.80
⚠ أقل من الحد الأدنى
0.00 0.00 14.80 no pump
SWM1 0.00 0.00 0.00 0.00 —
SWM2 0.00 0.00 0.00 0.00 —
🌊
حالة قناة الصب
المرحلةالحالةالتعليقات
الاستلام سيئة work is going on for repair from HA to HC half complete From HA to SWM2 not start yet
التسليم سيئة work is going on for repair from HA to HC half complete From HA to SWM2 not start yet -- extra launder fix to transfer the metal for taping
🏭
إنتاج الصب
رقم الماكينة الحالة نوع القالب NDT سليم رفض HC و FC رفض NDT الإجمالي نسبة الرفض % نسبة رفض H&F % نسبة رفض NDT % ملاحظات
5 تعمل 640-15" 26 5 2 33 21.2% 15.2% 6.1% stop at 10 PM
6 تعمل 640-17"-m2 52 7 2 61 14.8% 11.5% 3.3% stop at 10:00pm -- start again 4:30am
7 متوقفة 640-17-m1 60 7 1 68 11.8% 10.3% 1.5% stop at 10:00pm -- start again 2:30 am
14 متوقفة r62-8" 31 4 1 36 13.9% 11.1% 2.8% stop at 10 PM
16 تعمل 640-16"-m2 61 7 1 69 11.6% 10.1% 1.5% stop at 10:00pm -- start again 3:30am
إجمالي الإنتاج 267 ————
إجمالي الرفض 37 13.9% 11.2% 2.6% —
🔧
تقرير أعطال الماكينات
الماكينةالعطلوقت التوقف (دقيقة)الإجراء المتخذالإجراء المعلقالمسؤولالحالةإشعار Odoo
laser mark 2 scaner 0 دقيقة maintenance team no maintenance team مغلق yes
prehating machine no 1 flaim not working contusions 0 دقيقة maintenance team yes maintenance team قيد التنفيذ yes
LPDC 4 air pressure hose disconnected 0 دقيقة maintenance team inform no maintenance team مغلق yes
🛠️
خطة صيانة القوالب
موديل القالبالحالةملاحظات
R69-18"-M1 مكتمل full service
640-15"-M1 مكتمل upper mold + 4 side molds complete
📝
ملاحظات إضافية

While Shaft 5 was running, we noticed that the Holding Furnace (HA) temperature was not reaching the required 800°C. The actual temperature was around 726°C, and after each ladle transfer, the temperature dropped further to approximately 640°C or below. We inspected the HA and found a heavy buildup of dross inside the furnace. The pump was lifted to allow cleaning operations. During the inspection, we found that the impeller was not rotating. We attempted to rotate it manually, but it was completely stuck. At that stage, we suspected either a mechanical failure of the impeller or blockage caused by dross accumulation. After lifting the assembly further, we discovered a piece of metal scrap lodged in the impeller, preventing it from rotating. The scrap may have entered the area during adding element operations or while removing dross from another location inside the furnace. The cleaning was completed, the obstruction was removed, and the pump was reinstalled. Melting operations were restarted at approximately 12:30 PM. As a result of this issue, all casting machines were stopped due to insufficient metal temperature. Even after cleaning, the temperature of the first ladle remained below the required casting temperature. Therefore, the first ladle was blocked and the second ladle was used for casting operations. Root Cause (Suspected): Metal scrap became trapped in the impeller, causing it to stop rotating. Reduced circulation inside the Holding Furnace led to low metal temperature and significant temperature drops during ladle transfers. Impact: Holding Furnace temperature could not reach the required 800°C. Casting operations were interrupted. All casting machines were stopped until corrective actions were completed. Corrective Action: Pump lifted and furnace cleaned. Metal scrap removed from the impeller. Pump reinstalled and melting operations resumed. First low-temperature ladle blocked and the second ladle used for production.

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