๐Ÿ“„ Previous Shift Report

Report #39 โ€” Submitted 2026-06-22 18:57:10

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-22
Day โ€” Team C
TOTAL NDT OK
211
Units
TOTAL HC&FC REJECT
34
Units
H&F REJECTION %
12.98%
of total production
NDT REJECTION %
6.49%
of total production
DOWNTIME (min)
2,380
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-22
Shift:
Day
Supervisor:
Al Julanda
Team:
C
Total Attendance:
16
Total Absent:
3
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 HT rest room ac leak ( dropping water) Low Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 21.00
โš  Below minimum
 1.20 0.00 19.80 4.89 Ton rej wheel charged
HC
min: 24T
 14.30
โš  Below minimum
 -5.84 0.00 20.14 5.32 Ton blocks charged
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad HA to SWM2 bad ( metal solidify)
Hand Over Bad HA to SWM2 bad ( metal solidify)
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Running 640-17 67 12 8 87 23.0% 13.8% 9.2% โ€”
7 Running 640-17 59 12 4 75 21.3% 16.0% 5.3% โ€”
16 Running 640-16 85 10 5 100 15.0% 10.0% 5.0% โ€”
TOTAL PRODUCTION 262 โ€”โ€”โ€”โ€”
TOTAL REJECTION 51 19.5% 13.0% 6.5% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
LDPC8 ram movement 620 min โ€” โ€” โ€” Closed โ€”
LDPC17 ram movement 720 min โ€” to be fixed โ€” Open โ€”
sprue drlling 1 power trip 320 min โ€” to be fixed โ€” Open โ€”
lpdc5 temperature issue 720 min โ€” to be fixed โ€” Open โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-15'' Completed โ€”
R62 Completed โ€”
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