๐Ÿ“„ Previous Shift Report

Report #44 โ€” Submitted 2026-06-29 19:06:13

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-06-29
Day โ€” Team B
TOTAL NDT OK
443
Units
TOTAL HC&FC REJECT
34
Units
H&F REJECTION %
6.91%
of total production
NDT REJECTION %
3.05%
of total production
DOWNTIME (min)
0
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-06-29
Shift:
Day
Supervisor:
OMAR
Team:
B
Total Attendance:
16
Total Absent:
4
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 electrical short (behind sprue drilling area). Closed
2 D2 forklift not starting. Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 16.97
โš  Below minimum
 -0.54 0.00 17.51 โ€”
HC
min: 24T
 28.26 -1.39 0.00 29.65 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Good โ€”
Hand Over Good โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
4 Running 777-17" 28 7 6 41 31.7% 17.1% 14.6% โ€”
5 Stopped 444-17" 54 4 1 59 8.5% 6.8% 1.7% Target Over
6 Running 640-17"-M1 90 7 1 98 8.2% 7.1% 1.0% โ€”
7 Running 640-17"-M2 80 6 3 89 10.1% 6.7% 3.4% โ€”
15 Running 640-16"-M1 100 5 2 107 6.5% 4.7% 1.9% โ€”
16 Running 640-16"-M2 91 5 2 98 7.1% 5.1% 2.0% โ€”
TOTAL PRODUCTION 492 โ€”โ€”โ€”โ€”
TOTAL REJECTION 49 10.0% 6.9% 3.0% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
โ€” No breakdowns recorded โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
5S Completed โ€”
๐Ÿ“
ADDITIONAL REMARKS

Casting machines stopped due to no pressurized Air supply. (4:15pm to 5:15pm)- Caused more HC&FC-

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