Report #52 โ Submitted 2026-07-14 09:15:45
| No | Observation | Status |
|---|---|---|
| 1 | H.T site coolers not working properly. | Medium Risk |
| 2 | D2 Forklift stopping randomly | High Risk |
| 3 | HA Furnace internal wall / lining damaged and need to be serviced ASAP. | High Risk |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
18.30 โ Below minimum
|
-8.15 | 0.00 | 26.45 | Received without the Pump. |
| HC
min: 24T
|
28.79 | 7.43 | 0.00 | 21.36 | โ |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| Stage | Condition | Comments |
|---|---|---|
| Received | Good | No Metal Transfer due to HA pump Failure in previous shift. |
| Hand Over | Good | โ |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 4 | Stopped | 777-17"-5H | 80 | 7 | 0 | 87 | 8.1% | 8.1% | 0.0% | Target Over |
| 6 | Running | 640-17"-M1 | 70 | 9 | 3 | 82 | 14.6% | 11.0% | 3.7% | โ |
| 7 | Running | 640-17"-M2 | 78 | 4 | 9 | 91 | 14.3% | 4.4% | 9.9% | โ |
| 15 | Running | 666-18"-5H | 39 | 6 | 4 | 49 | 20.4% | 12.2% | 8.2% | โ |
| TOTAL PRODUCTION | 309 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 42 | 13.6% | 8.4% | 5.2% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| โ No breakdowns recorded โ | |||||||
| Die Model | Status | Remarks |
|---|---|---|
| 444-17"-5H | Not Completed | remaining Lower. Mold (require welding). |
The Melting Department needs immediate attention, especially the HA furnace due to its very poor internal wall condition. In addition, both enclosed forklifts are in poor condition: D1 is completely out of service, while D2 suffers from random stoppages during operation.