Report #6 โ Submitted 2026-05-29 07:01:56
| No | Observation | Status |
|---|---|---|
| 1 | cables in die shop need to remove after use | Closed |
| 2 | remove unwanted materials from the ground .. in casting | Closed |
| 3 | drive way closed with objects - ( pallets ) need to located on other place to keep the rejected wheels | Closed |
| Furnace | Mass Received (Ton) | Consumed (Ton) | Metal Added (Ton) | Mass End of Shift (Ton) | Remarks |
|---|---|---|---|---|---|
| HA
min: 28T
|
17.00 โ Below minimum
|
-3.94 | 0.00 | 20.94 | we add 5.8 ton rejected wheels |
| HC
min: 24T
|
0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM1 | 0.00 | 0.00 | 0.00 | 0.00 | โ |
| SWM2 | 25.20 | -6.20 | 0.00 | 31.40 | we add 3 blocks 3.5 ton |
| Stage | Condition | Comments |
|---|---|---|
| Received | Acceptable | All covers are bad condition and some of it not available - need to do service for the launder --some of the supporter not support the launder |
| Hand Over | Acceptable | All covers are bad condition and some of it not available - need to do service for the launder - sone of the supporter not support the launder |
| M/C No. | Status | Mold Type | NDT OK | HC & FC Reject | NDT Reject | Total | Rejection % | H&F Rej % | NDT Rej % | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 6 | Running | 640-17" | 82 | 7 | 2 | 91 | 9.9% | 7.7% | 2.2% | โ |
| 18 | Running | smx201-22 m4 | 19 | 5 | 2 | 26 | 26.9% | 19.2% | 7.7% | โ |
| TOTAL PRODUCTION | 117 | โ | โ | โ | โ | |||||
| TOTAL REJECTION | 16 | 13.7% | 10.3% | 3.4% | โ | |||||
| M/C | Issue | DownTime (min) | Action Taken | Pending Action | Responsible | Status | Odoo Notification |
|---|---|---|---|---|---|---|---|
| conveyer | conveyor not working between laser mark and X- ray | 30 min | repair done | no | maintenance team | Closed | yes |
| Die Model | Status | Remarks |
|---|---|---|
| โ No die maintenance recorded โ | ||
ladles bad condition and not support the casting operation for more than 4 machine need to repair the others and keep spare . its hared to work at night with out coffee and in foundry no coffee machine working and admin building is closed . i really thanks all the employees come in Eid time and do the job to meet the company targets and i wish that they get thanks latter for the support .