๐Ÿ“„ Previous Shift Report

Report #64 โ€” Submitted 2026-07-23 00:15:37

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-07-20
Day โ€” Team D
TOTAL NDT OK
225
Units
TOTAL HC&FC REJECT
23
Units
H&F REJECTION %
8.68%
of total production
NDT REJECTION %
6.42%
of total production
DOWNTIME (min)
540
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-07-20
Shift:
Day
Supervisor:
Ali
Team:
D
Total Attendance:
16
Total Absent:
4
Was the Lean Meeting conducted?:
Yes
How many attended the lean meeting:
6
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 More Flash in LPDC 7 Medium Risk
2 DM more humidity and heat Medium Risk
3 NO AC in melting forklift Medium Risk
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 22.15
โš  Below minimum
 12.70 12.30 21.75 โ€”
HC
min: 24T
 18.60
โš  Below minimum
 6.50 12.70 24.80 โ€”
SWM1 0.00 0.00 0.00 0.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received โ€” โ€”
Hand Over โ€” โ€”
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
7 Running 640-17" M2 43 4 1 48 10.4% 8.3% 2.1% Started 1 AM
14 Running R62-818" 86 5 4 95 9.5% 5.3% 4.2% โ€”
15 Running CV98-20" 54 8 10 72 25.0% 11.1% 13.9% High Rej
16 Running SMX201-22" M 5 42 6 2 50 16.0% 12.0% 4.0% โ€”
TOTAL PRODUCTION 265 โ€”โ€”โ€”โ€”
TOTAL REJECTION 40 15.1% 8.7% 6.4% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
LPDC 6 Ram movement 540 min NA NA Maintenance Open โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
SMX 201- 22" M6 Completed โ€”
SMX 201- 22" M7 Completed โ€”
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