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Report #7 โ€” Submitted 2026-05-31 18:53:09

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2026-11-05 ยท Day ยท C 2026-11-04 ยท Day ยท B 2026-11-04 ยท Day ยท B 2026-11-03 ยท Night ยท A 2026-11-03 ยท Night ยท A 2026-11-03 ยท Day ยท B 2026-11-02 ยท Day ยท A 2026-11-02 ยท Day ยท A
Date & Shift
2026-05-31
Day โ€” Team D
TOTAL NDT OK
33
Units
TOTAL HC&FC REJECT
11
Units
H&F REJECTION %
22.92%
of total production
NDT REJECTION %
8.33%
of total production
DOWNTIME (min)
1,440
min
๐Ÿ“‹
GENERAL INFORMATION
Date:
2026-05-31
Shift:
Day
Supervisor:
Ali Nasser
Team:
D
Total Attendance:
14
Total Absent:
6
โš ๏ธ
SAFETY OBSERVATIONS
NoObservationStatus
1 Forklift D3 in DM need urgent repair due to brake issue High Risk
2 Melting D 4 Smoke coming from batteries Closed
๐Ÿ”ฅ
FURNACE STATUS
Furnace Mass Received (Ton) Consumed (Ton) Metal Added (Ton) Mass End of Shift (Ton) Remarks
HA
min: 28T
 23.00
โš  Below minimum
 -3.00 0.00 26.00 โ€”
HC
min: 24T
 0.00 0.00 0.00 0.00 โ€”
SWM1 26.50 -2.50 0.00 29.00 โ€”
SWM2 0.00 0.00 0.00 0.00 โ€”
๐ŸŒŠ
LAUNDER CONDITION
StageConditionComments
Received Bad Blocked
Hand Over Bad Still Blocked
๐Ÿญ
CASTING PRODUCTION
M/C No. Status Mold Type NDT OK HC & FC Reject NDT Reject Total Rejection % H&F Rej % NDT Rej % Remarks
6 Stopped 640-17" 33 6 4 43 23.3% 14.0% 9.3% โ€”
6 Standby SMX201-22"-M6 0 5 0 5 100.0% 100.0% 0.0% โ€”
TOTAL PRODUCTION 48 โ€”โ€”โ€”โ€”
TOTAL REJECTION 15 31.3% 22.9% 8.3% โ€”
๐Ÿ”ง
MACHINE BREAKDOWN REPORT
M/CIssueDownTime (min)Action TakenPending ActionResponsibleStatusOdoo Notification
Forklift D3 Brake issue 720 min Reported NA Maintenance Open โ€”
Forklift D2 AC issue 720 min Reported NA Maintenance Open โ€”
๐Ÿ› ๏ธ
DIE MAINTENANCE PLAN
Die ModelStatusRemarks
640-16" Not Completed Work pending due to forklift issue
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